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Old School Machinist Trick for Reaming Oversized Holes Reaming is often performed at lower RPM than drilling. This is done for several reasons. Lower RPM creates less chatter and helps prevent deviation from the desired sizing. Lower RPM and keeping the tool cool also help mitigate thermal expansion of the tool and workpiece. It stands to reason that higher RPM can cause the opposite effect. One last trick is to dull the sharp edges slightly with a bit of carbide, which causes more of a burnishi
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Temperature and its effect on tolerances. Each material has a different response to the heat, which is characterized by its thermal expansion coefficient. The thermal expansion coefficient represents the amount that the material expands per each degree° increase. When an object is heated, it expands. When it is cooled, it contracts. This can be used to your advantage, or it can ruin your day. Plastic, for instance, is affected greatly by temperature changes. Oftentimes, we will machine a few tes
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